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EXTRUSION

As a software solution provider for extrusion presses, we understand the significance of dead cycle time of the extrusion presses and its impact on overall productivity.  Our solutions make every fraction of a second within the dead cycle time count for you as well as improve the overall productivity of the press.

 

We possess the relevant process knowledge as well as the experience of commissioning and optimising extrusion presses at some of the leading manufacturers of aluminium profiles and tubes located across Europe.

PROCESS RELATED SERVICES

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  • Detailed recording / analysis of the Dead Cycle Time

  • Identifying / localising factors affecting the overall performance and productivity.

  • Suggestions to reduce Dead Cycle Time and improve overall performance and productivity based upon our vast experience.

  • Optimising the usage of available resources especially variable stroke pumps and accumulator.

  • Optimisation of ramp up and ramp down times of variable stroke pumps to provide smooth, stable and shock free movements.

  • Investigating the potential to reduce energy consumption and improve the energy efficiency of the press.

  • Highly precise Speed and Pressure Control for extrusion presses.

  • Adjustable pressure build up rate for extrusion presses ( Critical for Complex / Sensitive Dies )

CONTROL SYSTEM RELATED SERVICES

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  • Migration from existing control system to SIMATIC S7 PLC system.

  • Migration of HMI application.

  • S7 PLC Software ( also TIA Portal )

  • HMI application development ( WinCC Flexible / WinCC / TIA Portal )

  • Industrial Communication / Data Exchange with other systems.

  • Data exchange with Production planning as well as reporting systems.

  • Improved process diagnostics

  • Runtime monitoring of individual movements of the press.

  • Software modification services for existing S5 / S7 PLC systems.

  • Consultancy services for non-Siemens PLC systems.

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